Industrial Automation


Industrial automation systems require special skills and experience in designing, installation, commissioning, operations and maintenance to prolong their service life. Correct and safe installation and standard startup procedures can lead to longer equipment life, greater reliability, and lower maintenance and operating costs.

Experienced engineers of ITVision360 follow industry standards and best practices in equipment handling, installation, commissioning, and startup. Our engineers partner with client operations team during transition and ensure personnel are trained to operate the systems as per standard operating procedures.

Expertise

  • Sensors and Instruments - Pressure, Flow, Level
  • Analytical instruments - H2, CO2, Water Quality, pH, Conductivity
  • RTU - Remote IOs, Wired and Wireless, WiFi, GSM 4G/5G RTUs
  • Communication protocols - Modbus, HART, Profibus, Profinet, Ethernet IO, Foundation Fieldbus, MQTT, HTTP, DLMS, OPC
  • PLCs - Siemens, Rockwell, Schneider, ABB, Honeywell
  • DCS Systems - Siemens, ABB, Honeywell, Yokogawa
  • Control Stations - Panles, recorders, control switchs, MCCs, Mimic Panels, Alarms and Alerts Annunciation (Visual and Audio) Operator stations
  • ERP - SAP, Saleforce
  • Servers - Edge and Cloud (AWS, Azure..)
  • Remote Data Access, IoT/IIoT, 4G/5G
  • Cloud Computing, Data Analytics, AI & ML

Projects

  • Consultancy
    • greenfeild projects
    • update and upgrade
    • aging and obsolecense management
  • Architecture design
    • State-of-the-art, proven and reliable solution design;
    • Product lifecycle, energy efficiency and qualified human resources three pillar of design
    • control panels
  • Engineering
    • Process and Instrumentation Digrams
    • DCS Systems
    • PLC
    • application programming, interfacing with 3rd party Controllers/RTUs and field instruments
    • HMI
    • application programming, ergnomics in User Interface,
    • Operator User Interface graphics design
    • Wiring diagrams
    • Test Procedures and programs
    • Data loggins, storage, analytics, AI & ML
  • Procurement
    • Quality, Cost and Time are three pillars of procurement
    • Competetive bidding
    • Cost Vs Quality and Reliability
    • FAT and SAT
  • Installation and Commissioning
    • Installation and Commissioning Procedures, Programs
    • Field Instrumentation
    • Remote Terminal Units & Communication modules
    • PLCs/Controllers
    • SCADA
    • DCS Systems
    • ERP Systems
    • Integration and Interoperability
    • Loop Testing
    • Cold and Hot Start-ups

Operations & Maintenance

  • Training client resources
  • Remote operational support
  • Partial or full operational team
  • Partial or full maintenance team
  • Subject Matter Experts
  • Preventive Maintenance
  • Condition based Predictive Maintenance
  • Breakdown Maintenance
  • Root Cause Analysis & Corrective And Preventive Action
  • Software updates and upgrades
  • Data storage and backup
  • Aging and obsolecense management
  • Inventory management
  • Contract management
  • Computerized Maintenance Management System
  • Remote Data Access, IoT/IIoT
  • Cloud Computing, Data Analytics, AI & ML
  • Lifecycle management
    • Equipment performance
    • Energy management
    • Inventory optimization
    • Strategic procurement
    • Technical support
    • Safety, health and the environment

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